Poultry Waste Dryer
Kerone Engineering Solutions Ltd. is a leading company in the provision of advanced industrial heating, drying, and process solutions of engineering globally. Having more than 50 years of expertise, we are experts in designing, producing, and delivering custom-made, state-of-the-art systems to meet the ever-changing requirements of the industries across the globe.
We have been involved in engineering excellence, sustainability, digitalization, and technological innovation to become a reliable collaborator whose business partners are in various industries. Kerone will implement Artificial Intelligence (AI), Machine Learning (ML), and Internet of Things (IoT) technologies in our systems to ensure smarter automation, real-time monitoring, predictive maintenance, and process optimization that is data-driven, thus enabling our clients to be more productive, efficient, and reliable.
The Kerone systems are designed to meet Industry 4.0, which leverages AI-powered analytics and IoT connections to provide clients with data insights and intelligent automation to manufacture next-generation products.
Kerone’s Poultry Waste Dryer is a high-efficiency drying solution engineered to convert raw poultry waste such as litter, manure, feathers, and by-products into stable, sanitized, and value-added material suitable for fertilizers, compost blends, and biomass fuel. With controlled heat, advanced airflow design, and uniform moisture removal, the system ensures safe handling, reduced odour, pathogen elimination, and efficient volume reduction, making waste management more sustainable and cost-effective for poultry farms and processing units.
Kerone Poultry Waste Dryers stand out for their robust construction, energy-optimised performance, and ability to operate continuously even under heavy organic loads. Built using corrosion-resistant materials and designed to deliver consistent drying across variable waste compositions, these dryers help users reduce disposal costs, generate revenue from dried by-products, and comply with environmental regulations. Kerone’s engineering expertise, customization, and reliable after-sales support make it the preferred partner for sustainable poultry waste processing.
Kerone offers multiple dryer configurations such as rotary dryers, belt/tunnel dryers, fluidized-bed dryers, and batch/cabinet dryers, each designed to handle varying moisture levels and particle sizes in poultry waste. These systems integrate temperature zoning, controlled airflow, automated moisture monitoring, and optional odour-control units to ensure uniform drying. They also support heat recovery, energy-efficient combustion systems, and customizable input/output mechanisms to match operational scale and product goals.
Kerone Poultry Waste Dryers provide an effective, hygienic, and eco-conscious solution for managing poultry waste at both small and industrial-scale facilities. By converting wet and odorous waste streams into dry, stable, and value-driven products, these dryers help farms improve environmental compliance, reduce operational burden, and unlock new revenue opportunities. With a strong focus on efficiency, safety, and customization, Kerone supports sustainable waste-processing practices aligned with modern poultry industry demands.
Key Features:- Heavy-duty design suitable for continuous operation with organic waste.
- Multi-zone heating and airflow control for uniform moisture reduction.
- Odor-control options such as scrubbers and biofilters for hygienic processing.
- High thermal efficiency with heat-recovery and insulation features.
- Corrosion-resistant materials ideal for handling acidic poultry waste.
- Automated moisture sensing and PLC-driven process management.
- Reduced operating costs through optimized fuel and power consumption.
- Easy maintenance access with safe, user-friendly cleaning mechanisms.
Kerone’s Poultry Waste Dryers are extensively used in industries. Typical applications include:
- Drying poultry manure for organic fertilizers and soil conditioners.
- Processing litter and bedding waste for composting and reuse.
- Sanitizing waste for safe handling and reduced environmental impact.
- Drying feathers and protein-rich by-products for feed-grade material.
- Reducing waste volume to cut transport and disposal costs.
- Preparing waste biomass for use as renewable fuel.
1. What types of poultry waste can the dryer handle?
It can dry manure, litter, feathers, processing by-products, and mixed organic waste generated from poultry farms and processing plants.
2. How does the dryer control odor during the drying process?Kerone offers optional odor-control solutions such as scrubbers, condensers, and biofilters that significantly minimize odor emissions during operation.
3. Is the dried output safe for agricultural use?Yes. The high-temperature drying process reduces pathogens and stabilizes the material, making it suitable for fertilizer and compost applications.
4. Can the dryer be integrated into an existing poultry waste management system?Absolutely. Kerone provides customized integration options including conveyors, feeding systems, cyclones, and automation controls.
5. What is the energy requirement for running the Poultry Waste Dryer?Energy usage varies based on waste moisture content, dryer type, and capacity. Kerone designs systems with optimized fuel efficiency and optional heat-recovery units.
6. Do you provide installation and after-sales service?Yes. Kerone offers complete support including installation, commissioning, training, spare parts, and long-term maintenance services.
