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Skid Mounted Reaction Unit 

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Introduction

We at KERONE are having 50+ years experience in designing and manufacturing various types of specialized industrial heating, cooling and drying solution for the processing need of our clients. We are having immense experience in designing and manufacturing skid mounted reaction unit that can best fit for the various industrial processing requirements of operational systems. Expensive and high-grade products are not produced in large quantities, as they are typical for pharmaceutical industry, & also for fine/special chemical areas. Small, flexible facilities are necessary for these applications, which can be easily cleaned quickly be adjusted for the next product. They need corrosion resistant materials that do not interact with the product and do not contaminate it.

Why Choose Kerone Skid Mounted Reaction Unit

Kerone also designs and manufactures specialized equipment for non-standard applications. Our engineers have extensive experience in process chilling and heating applications for such industries as Chemicals, Petroleum, Plastics, Rubber, Paper, Power, Steel, Food And Pharmaceuticals.
KERONE has developed a systems perspective to reaction technology, whereby a fully functional reaction unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.

Types and Features of Skid Mounted Reaction Unit

Features
  • Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.
  • Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.
  • Liquid reactant addition vessel of suitable size.
  • Two distillate receivers of suitable size.
  • Distillate & reflux lines within skid.
  • Vacuum manifold & vacuum lines within skid.
  • All valves within skid for process, vacuum & utility lines.
  • VFD with Local flameproof panel for speed variation.
  • Reactor base lowering system with hydraulic or manual option.
Instrumentation Provided
  • Temperature scanner for the temperatures of Vapor, Utility Inlet & Outlet.
  • Temperature Control loop with control valve on utility side & profile temperature controller in flameproof construction.
  • Pressure control loop with Pressure transmitter & Pressure controller in flameproof construction.
  • Compound gauges on reactor, receivers, vacuum manifold.
  • VFD with local flameproof panel to operate remotely.
  • SCADA system to monitor & record the data
Product Range
  • Reactor Capacity – 10 L to 500 L.
  • Temperature -90 to + 300 Deg. C.
  • Design Pressure Full vacuum to 10 kg/cm2.
  • MOC – SS-304, SS-316, Or any other user specific requirement.
  • Operating RPM of Agitator 0 -300 RPM.
  • Aagitator can be easily changed with atleast 9-10 types of agitators.

Key Features

  • Complete factory-assembled reaction system on a structural steel skid
  • Integrated reactor, heat exchangers, pumps, instrumentation, and control panels
  • Explosion-proof design for flammable and hazardous chemical environments
  • Wide operating range: temperatures from -80°C to 300°C, pressures to 200 bar
  • Compliant with ATEX, PED, and applicable chemical industry safety standards
  • Rapid site installation with minimal on-site civil and mechanical work
  • Complete documentation package: P&IDs, data books, FAT records, and CE certification

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Skid Mounted Reaction Unit

Kerone’s Skid Mounted Reaction Units are extensively used in chemical, pharmaceutical, and specialty chemical industries for efficient, safe, and rapid deployment of reaction processes. Typical applications include:
    • Pharmaceutical API synthesis — batch and continuous synthesis of active pharmaceutical ingredients
    • Specialty chemical production — nitration, sulfonation, and esterification reaction systems
    • Hydrogenation processes — high-pressure continuous or batch hydrogenation of organic compounds
    • Polymer production — polymerization and resin production reaction systems
    • Petrochemical processing — alkylation, reforming, and selective oxidation processes
    • Process development — pilot plant reaction skids for chemical scale-up and optimization
Kerone’s expertise in skid mounted reaction unit enables industries to achieve consistent performance, operational safety, and high-quality output. With customized engineering, intelligent automation, and robust construction, Kerone ensures long-term efficiency and reliability for industrial heating and cooling applications.

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Our Global Footprint in Industrial Excellence

Delivering world-class industrial and process solutions across countries with precision, innovation, and reliability.

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Frequently Asked Questions (FAQ)

  • Kerone's skid units support batch, semi-batch, and continuous reactions including hydrogenation, oxidation, nitration, esterification, polymerization, and many other chemical transformations.

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